Dewesoft Blog(Page 2)
Case Studies
Optimizing Electric Scooter BLDC Motor Efficiency Using Dewesoft Power Analyzer
Electric scooters rely on compact, efficient BLDC motors whose performance depends heavily on supply voltage. A study at Tallinn University of Technology utilized Dewesoft Power Analyzer tools to investigate the impact of voltage on output power and efficiency. Results showed that an operating range of approximately 45 V is optimal, delivering peak efficiency and stability. These findings can help improve scooter design, enhance battery life, and contribute to global energy savings.
Case Studies
Experimental Analysis of Tire Behavior on a Hydrogen Vehicle
Team H2politO from Politecnico di Torino conducted an experimental study on the tire and drivetrain behavior of their hydrogen prototype IDRAzephyrus. Using Dewesoft DAQ systems and RFID temperature sensors, they measured cornering stiffness, slip, and thermal response. The insights improve vehicle modeling, efficiency, and race strategy for the Shell Eco-Marathon, where minimizing fuel use is key.
Case Studies
Optimizing Inverter Control Parameters and Thermal Mapping of a Formula SAE Car
The University of Pisa’s E-Team Squadra Corse partnered with Dewesoft and Radio6ense to enhance their Formula SAE electric car. Using high-frequency data acquisition and RFID-based thermal mapping, the team optimized inverter control parameters and validated the battery’s thermal model. These insights improved powertrain reliability, safety, and performance under demanding race conditions.
Case Studies
Bearing Fault Diagnosis Using Dewesoft Vibration Analysis Tools
Bearings are vital in industrial machinery, and their early fault detection prevents costly downtime. This study shows how Dewesoft vibration analysis tools, paired with high-sensitivity sensors and advanced signal processing, enable precise monitoring of bearing health. By integrating machine learning with high-resolution data acquisition, it demonstrates a powerful approach to predictive maintenance and Industry 4.0.
Case Studies
Pulse Width Modulation Control and Monitoring on Test Bench for Underwater Thrusters
Team PoliTOcean from the Polytechnic University of Turin developed a test bench to control and monitor eight underwater thrusters using PWM. With Dewesoft’s SIRIUS-HD-16xLV and DewesoftX, they measured voltage, current, and waveforms in real time, identifying power delivery issues linked to DC/DC converters. The campaign validated their PCB design and laid the groundwork for future AI-driven thruster performance modeling.
Case Studies
Load Circuit Breaker Identification in a Power Distribution Cabinet
Identifying unlabeled circuit breakers without shutting off power is a major challenge in critical facilities. This project introduces a pulse-based method using MOSFET-based SSRs, flux-gate magnetic sensors, and a Dewesoft SIRIUS DAQ system to detect live breakers. Early tests show promise for precise, non-intrusive identification, though further refinement is needed for reliability in noisy real-world environments.
Case Studies
Static Fire Test of a Student-Built Rocket Engine
The AQUILO Rocket Team from Inholland University conducted a static fire test of their PB-51C solid rocket motor, using Dewesoft’s DAQ systems to measure thermal and thrust data. Results confirmed safe casing temperatures but revealed unexpected thrust spikes, likely caused by ignitor holder failure. These findings will guide design improvements for their upcoming AQUILO IX rocket, targeting EuRoC 2026.
Case Studies
Data Acquisition for Rocket Engine Static Fire Test
Faraday Rocketry UPV upgraded its static fire test setup with Dewesoft SIRIUS hardware and DewesoftX software, enabling precise, real-time measurement of thrust, temperature, and vibration for student-built rocket motors. The new system improved accuracy, reduced complexity, and matched simulation results, certifying the motor’s flight readiness and boosting the team’s future development capabilities.
Product Updates
DewesoftX 2025.2 Released - Sample Below 10Hz, Monitor Thermodynamic Cycles and More
DewesoftX 2025.2 introduces powerful features, including sub-10 Hz sampling for low-frequency logging, a new Thermodynamics module with Thermocycle plotting, and geofencing in the Polygon module. It also adds Ethernet UDP transmission, a Best Source Selector for signal reliability, and a major update to the DWDataReader library with cross-platform support and unified documentation.
Eva Kalšek
8/11/2025
Case Studies
Condition Monitoring of Metal-Cutting Machine
Researchers at FH Joanneum retrofitted a metal-cutting band saw with Dewesoft sensors to monitor vibrations, sound, and temperature, successfully digitizing an old machine for real-time condition monitoring. This hands-on setup helps detect tool wear, improves efficiency, and now serves as a practical training tool for students and industry partners in smart manufacturing.
Konrad Schweiger
7/16/2025
Case Studies
Testing the Reliability of Automated Greenhouse Doors
A student project tested the reliability of automated greenhouse doors controlled by temperature using an Arduino system and the Dewesoft DEWE-43A data acquisition device. The system showed stable operation and effective temperature-based responses, with detailed sensor analysis identifying areas for improvement in obstacle detection and mechanical reliability. Future upgrades include sensor enhancements and IoT integration for remote diagnostics.
Corporate News
Rimac Nevera R Breaks 24 New World Records, Verified by Dewesoft Measuring Instruments
Rimac’s upgraded Nevera R shattered 24 world records at ATP Papenburg, including a new 0–400–0 km/h benchmark. The Dewesoft team provided precise measurement equipment and real-time data validation throughout the tests. This collaboration highlights cutting-edge engineering and the power of partnership between Rimac and Dewesoft.
Matjaž Strniša
7/10/2025
Corporate News
Converting a Shipping Container to a Trade Show Booth - A Teamwork Success Story
Dewesoft converted a simple shipping container into a functional trade show booth through collaboration, hands-on work, and creative problem-solving. Despite a tight schedule and last-minute hurdles, the team managed to pull it off. One year later, they built on the idea with an upgraded version—proof that practical innovation can grow from shared effort.
Grant Maloy Smith
7/10/2025
Application Notes
Dewesoft and Delta Motion: SCADA with EtherCAT & Modbus
Dewesoft and Delta Motion combine Dewesoft’s high-speed DAQ systems and SCADA capabilities with Delta’s RMC motion controllers using EtherCAT and Modbus protocols. The setup enables real-time control, data acquisition, and intuitive visualization. DewesoftX software integrates seamlessly for data logging, control, and user interface design, supporting advanced industrial automation applications.
Michael Elmerick
7/10/2025
Case Studies
Real-Time Snow Load Monitoring on Industrial Roofs
Swegon implemented a real-time snow load monitoring system using Dewesoft strain gauge technology to prevent roof collapses in its Swedish production hall. The system tracks structural strain, sends alerts when critical thresholds are reached, and ensures timely snow removal. It combines synchronized data acquisition, visualization, and alarms to enhance safety and maintain operational continuity.
Daniel Colmenares
7/9/2025
Case Studies
Vibration-Based Health Monitoring of Gearboxes on Offshore Crew Transfer Vessel
This case study presents a year-long vibration-based monitoring campaign of gearbox health on an offshore Crew Transfer Vessel using Dewesoft hardware and software. The research aims to enable predictive maintenance amid harsh marine conditions, using accelerometers, temperature sensors, and a gyroscope installed on one of the vessel's twin hulls. Data is collected via a DEWE-43A unit, stored externally, and processed in DewesoftX with FFT analysis for early fault detection.
Case Studies
Structural Health Monitoring of the Prestressed Concrete Bridge in Sweden
The aging Autio Bridge in Sweden, built in 1963, was transformed into a research lab by Luleå Technical University and Dewesoft to study structural stress from heavy mining traffic. Equipped with advanced sensors, it provides vital data on fatigue and shear behavior. Though set for demolition in 2025, it plays a key role in Sweden’s AI-driven Digital Bridges project.
Daniel Colmenares
6/23/2025
Application Notes
Learn DewesoftX Software Without DAQ Hardware: Simulate Signals, Channels & More
You can use DewesoftX software without DAQ hardware by simulating signals through four methods: built-in signal simulation, math-based waveform creation, using your PC’s sound card, or replaying recorded data files. These modes enable users to explore DewesoftX features, configure systems, and train without requiring any physical hardware, providing full access for learning, analysis, and data visualization.
Grant Maloy Smith
6/12/2025
Case Studies
Brake and Wheel Slide Protection Testing for Trains at Velim Test Center
The VUZ Test Center in Velim, Czechia, conducts advanced testing of train brakes and wheel slide protection systems using Dewesoft data acquisition tools. With cutting-edge facilities and rigorous procedures, the center ensures rail components meet top safety and performance standards through both static and dynamic tests, simulating real-world conditions.
Product Updates
X-line Updates: New Modules, Safer Power, and Smarter Connectivity
Our latest X-line updates introduce safer power connectors, dual CAN-FD support, and new high-precision strain gauge modules for SIRIUS X and IOLITE X. The new SIRIUS-X-16xLVe, featuring DSUB9 connectors and DSI adapter compatibility, enhances sensor flexibility, making the X-line even more powerful and versatile for industrial and research-grade data acquisition.
Iza Burnik
6/4/2025
Data Acquisition Knowledge Base
How NASA Tested the Space Shuttle: Ground Testing, Avionics, and Data Acquisition Explained
NASA’s Space Shuttle program relied on extensive ground testing to validate the Shuttle's engines, structures, and avionics. Using advanced sensors and data acquisition systems, NASA conducted hot-fire, vibration, wind tunnel, and flight simulations to ensure safety and performance. Key facilities, such as Stennis, Marshall, and SAIL, enabled rigorous validation, making data the cornerstone of the Shuttle’s engineering success.
Grant Maloy Smith
6/4/2025
Application Notes
Integrating Dewesoft EtherCAT DAQ Systems with LabVIEW
This article explains how to integrate Dewesoft EtherCAT DAQ systems—like IOLITE, KRYPTON, and OBSIDIAN—with LabVIEW. It walks through creating an ENI file, configuring the EtherCAT master, acquiring synchronized data, and adjusting device parameters using the Ackermann Library. The example focuses on IOLITEi 3xMEMS-ACC, highlighting its precision, flexibility, and suitability for structural and automation tasks.
Case Studies
Monitoring Structural Vibrations from Quarry Blasts in a Family Home
A student project measured structural vibrations in a family home near a quarry using a Dewesoft IOLITEi-3xMEMS-ACC system. Over three weeks, data revealed short, intense spikes from quarry blasts, exceeding international safety limits for human exposure by more than 30 times. While traffic-induced vibrations were minimal, repeated exposure to blasts may pose a risk of structural damage and discomfort for residents, underscoring the need for ongoing vibration monitoring.
Case Studies
Testing High-Performance Engine Components with Dewesoft Combustion Analyzer
Pankl Racing Systems uses Dewesoft’s combustion analyzer and high-speed DAQ to test high-performance engine components under real and lab conditions. With detailed analysis of cylinder pressure, MFB points, and prechamber ignition, they optimize efficiency and durability. The setup also enables real-time knock detection and ECU tuning for motorsport and high-end automotive applications.
Konrad Schweiger
5/27/2025
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