Education Test and Measurement Solutions

There is no substitute for making an actual measurement, and learning how sensors and DAQ systems are used to gather the data that is critical to analyzing a machine’s actual performance. Learning how to make accurate, subjective, and repeatable measurements is at the core of good science. Dewesoft is committed to supporting today’s and tomorrow’s engineers with training at our major office locations around the world. We also offer convenient online PRO training courses on our website, where students can earn a special Dewesoft PRO training T-shirt with a star for every 10 courses completed.

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Dewesoft power analyzer

Electrical Power Analysis

High-precision electrical power measurement and analysis [AC⚡DC]

Order analysis solution

Order Analysis

Noise and vibration analysis for rotating and reciprocating machinery

Check related case studies

Case Studies

Testing and Validation of a Brake Disc Model for a Formula SAE Car

The UniNa Corse Racing Team from the University of Naples developed and validated a brake disc model for their first fully electric Formula SAE car, Nura. Using Dewesoft data acquisition and Radio6ense sensors, they compared CFD simulations with real track tests to analyze thermal behavior. This allowed them to refine the brake system design for improved safety, efficiency, and performance in competition.

Case Studies

Comparing and Evaluating Servo Motor Accuracy, Efficiency, and Thermal Stability

At the University of Ljubljana, four servo motors were tested using Dewesoft tools to compare accuracy, efficiency, and thermal stability under loaded and unloaded conditions. Measurements of rotation, temperature, and power showed the Turnigy DMC 809 as the best performer, with consistent accuracy, minimal heating, and low power use, while the Waveshare WS-SG90 proved least reliable for demanding applications.

Case Studies

Condition Monitoring of Metal-Cutting Machine

Researchers at FH Joanneum retrofitted a metal-cutting band saw with Dewesoft sensors to monitor vibrations, sound, and temperature, successfully digitizing an old machine for real-time condition monitoring. This hands-on setup helps detect tool wear, improves efficiency, and now serves as a practical training tool for students and industry partners in smart manufacturing.

KS

Konrad Schweiger

Case Studies

Data Acquisition and Control for Testing Italy’s First Bi-Liquid Rocket Engine

Skyward Experimental Rocketry, a student team from Politecnico di Milano, developed and tested Aeneas, Italy’s first bi-liquid rocket engine. Using Dewesoft’s IOLITE platform, they built a precise data acquisition and control system to ensure safe static fire tests. The project advances hands-on rocketry education and paves the way for next-gen 3D-printed, regeneratively cooled engines.

Application Notes

Improving IR Distance Sensor Accuracy With Dewesoft DAQ Equipment

Using Dewesoft’s SIRIUS DAQ system and DewesoftX software, researcher Alen Jakopic analyzed the Sharp GP2Y0A21YK0F IR distance sensor for levitation control applications. The study uncovered noise and fluctuating signals that could disrupt accuracy, leading to custom filtering solutions with FFT, FIR, and averaging. Calibration revealed a usable range of 15–50 cm, emphasizing the need for testing and application-specific tuning.

Case Studies

Testing Load Cell Tension and Compression for Accurate Rocket Thrust Measurement

The AQUILO Rocket Team at Inholland University tested S-type load cells in tension and compression to improve rocket thrust measurement accuracy. Using Dewesoft’s SIRIUS DAQ and software, they evaluated 200 kg and 1000 kg cells, finding compression more accurate—by 76.9% and 40.9% respectively. The study highlights how load cell capacity and force direction affect data reliability, guiding future horizontal test stand designs.

Case Studies

Pulse Width Modulation Control and Monitoring on Test Bench for Underwater Thrusters

Team PoliTOcean from the Polytechnic University of Turin developed a test bench to control and monitor eight underwater thrusters using PWM. With Dewesoft’s SIRIUS-HD-16xLV and DewesoftX, they measured voltage, current, and waveforms in real time, identifying power delivery issues linked to DC/DC converters. The campaign validated their PCB design and laid the groundwork for future AI-driven thruster performance modeling.

Case Studies

Experimental Analysis of Tire Behavior on a Hydrogen Vehicle

Team H2politO from Politecnico di Torino conducted an experimental study on the tire and drivetrain behavior of their hydrogen prototype IDRAzephyrus. Using Dewesoft DAQ systems and RFID temperature sensors, they measured cornering stiffness, slip, and thermal response. The insights improve vehicle modeling, efficiency, and race strategy for the Shell Eco-Marathon, where minimizing fuel use is key.

Case Studies

Optimizing Inverter Control Parameters and Thermal Mapping of a Formula SAE Car

The University of Pisa’s E-Team Squadra Corse partnered with Dewesoft and Radio6ense to enhance their Formula SAE electric car. Using high-frequency data acquisition and RFID-based thermal mapping, the team optimized inverter control parameters and validated the battery’s thermal model. These insights improved powertrain reliability, safety, and performance under demanding race conditions.

Case Studies

Load Circuit Breaker Identification in a Power Distribution Cabinet

Identifying unlabeled circuit breakers without shutting off power is a major challenge in critical facilities. This project introduces a pulse-based method using MOSFET-based SSRs, flux-gate magnetic sensors, and a Dewesoft SIRIUS DAQ system to detect live breakers. Early tests show promise for precise, non-intrusive identification, though further refinement is needed for reliability in noisy real-world environments.

Case Studies

Load Angle Measurement in Synchronous Machines

The article explores load angle measurement in synchronous machines using an incremental encoder and DewesoftX software. Students at HTL BULME conduct lab exercises to analyze rotor position and phase shifts. Using Dewesoft SIRIUS devices, they gain hands-on experience in synchronization and machine behavior. Future work will expand calculations with the Dewesoft Motor Analysis plugin.

Case Studies

Suspension Force Measurements On a Racecar

Race UP Team Electric switched to low aspect ratio tires, prompting suspension redesign. They validated stress estimation tools and measured loads with Dewesoft.

CF

Carsten Frederiksen

Case Studies

Haptic Rendering - A Virtual Reality Challenge

Learn how a group of students at the Sapienza University and INSA launched pilot project to evaluate brain response in conjunction with mechanical signals.

CF

Carsten Frederiksen

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