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Designing PID Control Systems Using DewesoftX

Learn how to design PID controllers using the Dewesoft PID control math module. This course covers non-real-time control system setup and tuning basics.

0 participants

Updated July 2025

What You’ll Learn 🎛️

  • Understand basic process control and the role of a feedback controller in regulating system outputs

  • Configure and use the PID Control math module in DewesoftX—select loop type (open/closed), controller type (P, PI, PID with anti-windup), setpoints, and output channels

  • Tune PID parameters using built-in methods: Ziegler–Nichols, Cohen–Coon, Lambda tuning; manage dead time and integrator wind-up

  • Apply PID control in typical use cases, such as controlling a propeller’s rotational frequency—tuning gains and observing loop response

  • Manage sample timing: define loop output time and use error averaging methods to reduce noise interference

  • Understand limitations: recognize Windows is not real-time, so PID loop timing may jitter—but still effective for many applications

  • Monitor performance: reset and stop PID loops, observe controller output limits and integrator behavior using UI widgets

Course overview

The PID Control Systems course equips engineers and control engineers with hands‑on experience implementing PID controllers within DewesoftX. The course begins by introducing process control essentials—how feedback corrects deviations from a setpoint using proportional, integral, and derivative actions.

Next, you’ll learn to configure the PID module: choose open‑loop for system characterization (e.g., measuring step response), or closed‑loop for active control. You’ll define setpoints, select output channels (digital or analog), specify update rates, and manage loop behavior using averaging and output limits.

You’ll explore tuning methods built into DewesoftX—Ziegler–Nichols for oscillation-based tuning, Cohen–Coon and Lambda tuning for open-loop systems with dead time. The course includes a practical example of controlling a propeller’s RPM, where you’ll adjust KP, KI, and KD to achieve desired stability and response time.

While demonstrating real-world limitations—Windows-based DewesoftX is non-real-time—the course shows you how to mitigate timing jitter with appropriate sampling rates. Anti-windup settings and integrator limits ensure robustness and prevent controller saturation in systems with dead time.

In the final modules, you’ll validate your control system: monitor live PID behavior via UI controls, reset loops, and ensure that output levels and integrator behavior match expectations.

By course end, you’ll be ready to design and deploy effective PID control loops using DewesoftX—suited for applications like motor speed regulation, temperature control, fluid levels, or other feedback‑based systems.

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